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Freelander Brush Guard Installation
July 12, 2002
By Steve
 

Including a McDonald's break, preparation, organizing tools etc... this took three hours. It helps immensely to have a four year old help!

Here's the front with the bumper cover removed. You will need Torx bits, metric sockets with a medium extension. The only difficult part to removing the front cover is the two bolts up under the wheel wells are difficult to reach. They are behind a plastic cover that pops off. The directions that come with the brush guard show their location quite well. Again, it's a little difficult to reach them but if you own a socket set- you probably have the skill required.
   
Here you'll see (well, kinda) the bracket that had to be installed in the aluminium front bumper. This is the ONLY part that requires a tool most people don't have. It requires a pneumatic impact wrench! The nutserts fit a little loosely in the existing holes in the bumper. Because of this, only an impact wrench will get them to expand without just turning in place. My experience with nutserts in the past has been that a socket will expand them... not in this case, and the instruction manual states that as well. 

At this point, it is recommended that you go to McDonalds and get a number 3, supersize with a Coke. Don't drink any beer yet, you still have to cut holes in the bumper- you do NOT want to drink first!

After spending 15 minutes in "Time Out," Alec poses with the newly installed front bumper cover. Note the two bolts protruding through the bumper cover. Those holes require a hole saw. Instructions call for some metric size- but damnit I'm an American so I used a standard hole saw of similar size.

The location of those holes is critical- one mistake and you have an ugly hole in your Freelander for no reason. Measure 32 times before cutting. The slots down in the silver part of the bumper cover are scored into the back side- easy.

The rivets that held the license plate mount in place are ugly- but that rectangular centre section is plastic-welded in place and cannot easily be replaced. Since I'm required to have a front plate, I'll use the mount supplied with the brush guard.

   
The author and Alec pose for a minute with the Freelander. The moment of truth is near- the installation of the bar itself.

When installing the bar onto the mounts, make sure the washer on the mounting bolts does NOT get behind the bar itself. That washer is critical to making sure the bar installs correctly and tightly.

Here's the finished product. I will show how the Hella lights were done on another page later this week. The Land Rover lettering was done by a local sign shop in the same shade as the paint and in the exact L.R. font. The cost was reasonable- about $10 or so, depending on how exotic the color. Note the difference on the picture to the Left- driver's side is with the optional light guard, passenger side is without. Personally, I think the light guards make a huge difference in the "toughness" factor.

 

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